Production execution & OEE
Make every stoppage actionable.
Connect machine states and good/reject counts to shift calendars, work orders and agreed loss categories. Route downtime to an owner, then confirm the action taken.
Example, engineering scope & acceptance
Illustrative application
A packaging line repeatedly misses its shift target. Capture stoppages at the PLC, ask the operator for a reason and send recurring faults to maintenance.
From signal to action
PLC / counters → validated events → shift and order context → loss review → action tracking
What we define together
Machine signal list; state model; shift rules; order interfaces; loss codes; production reports.
How we check completion
Compare a supervised shift against manual counts; verify planned-time exclusions, stop durations and escalation routing.
Add this to your project scopeTraceability & process confirmation
Give each unit a verifiable history.
Link barcode or QR identity to component batches, station results and inspection records. Define rework routes and permissions before implementing release checks.
Example, engineering scope & acceptance
Illustrative application
An assembly needs evidence of torque and leak-test results before dispatch. Associate tool results with the serial number and flag missing or failed operations.
From signal to action
Scan identity → station validation → test result → genealogy record → release review
What we define together
Identifier rules; station matrix; retention needs; rework permissions; exception and recall search.
How we check completion
Replay duplicate scans, missing operations and failed tests; confirm a finished unit can be traced to its recorded components.
Add this to your project scopeQuality, vision & inspection
Connect inspection to the next decision.
Integrate gauges, test equipment or cameras with the production sequence. Record defects and route exceptions for review, with approved reject or rework handling.
Example, engineering scope & acceptance
Illustrative application
A packing station must verify the right label. Trial camera reading against real label variations and confirm how unreadable packs are handled.
From signal to action
Gauge / camera → measured result → quality rule → reject or review → evidence record
What we define together
Inspection criteria; sample parts; lighting trials; reject handling; quality records and review roles.
How we check completion
Test representative good and bad samples, unreadable codes and equipment disconnections against agreed acceptance limits.
Add this to your project scopeMaintenance & Andon escalation
Close the loop on equipment problems.
Turn equipment events into acknowledged issues, assigned actions and closure records. Combine operating-hour triggers with approved preventive-maintenance schedules.
Example, engineering scope & acceptance
Illustrative application
A conveyor trips intermittently. Notify the responsible team, capture the fault context and require a closure reason before marking the issue resolved.
From signal to action
Fault / runtime → event classification → assigned response → repair record → recurrence review
What we define together
Asset list; escalation matrix; maintenance tasks; spare references; response and closure workflow.
How we check completion
Verify duplicate alarm handling, escalation timers, acknowledgement and auditable closure of a trial fault.
Add this to your project scopeEnergy & utility integration
Explain consumption in production context.
Bring power, compressed air, water or gas measurements together with output and operating states. Identify abnormal use and define who investigates each exception.
Example, engineering scope & acceptance
Illustrative application
Compressed-air use stays high during an idle shift. Compare consumption with machine state and assign a leak survey rather than assuming a saving.
From signal to action
Meter → gateway → timestamped readings → production context → investigation
What we define together
Meter survey; network design; unit and tariff configuration; baseline; exception thresholds.
How we check completion
Compare readings with source meters, test missing-data handling and reconcile the agreed consumption baseline.
Add this to your project scopeOperator guidance & digital instructions
Make the right sequence easier to follow.
Present approved work instructions by product and station. Capture checks and exceptions while keeping document revisions and access roles under control.
Example, engineering scope & acceptance
Illustrative application
A mixed-model line changes variants several times per shift. Select the correct setup instructions from the order and record the required checks.
From signal to action
Order / variant → approved instruction → operator confirmation → exception route → record
What we define together
Work sequence; document ownership; revision rules; language needs; operator roles and training.
How we check completion
Confirm the correct revision appears for each variant; verify skipped checks and unavailable instructions follow the agreed process.
Add this to your project scopeERP, MES & shop-floor integration
Complete the transaction across systems.
Define the ownership of orders, materials, results and machine events. Use validated interfaces with retries, reconciliation and visible exception handling.
Example, engineering scope & acceptance
Illustrative application
Production confirmations are typed into ERP after every shift. Capture approved quantities once, send them through the agreed interface and reconcile rejected transactions.
From signal to action
ERP order → execution context → machine / operator result → validation → ERP confirmation
What we define together
Interface mapping; API permissions; identity model; buffering; retries; reconciliation and recovery plan.
How we check completion
Test duplicate messages, connection loss, restored connectivity and rejected transactions without double-counting.
Add this to your project scopeAutomation, handling & retrofits
Make the physical process work end to end.
Coordinate mechanisms, drives, sensors, PLC/HMI logic and line interfaces with the operating sequence. Plan installation, commissioning and handover around plant constraints.
Example, engineering scope & acceptance
Illustrative application
A conveyor needs controlled accumulation and barcode routing. Define zone logic, downstream readiness and recovery before installation.
From signal to action
Product flow → sensors and drives → PLC sequence → line handoff → commissioning evidence
What we define together
Layout; load and throughput assumptions; I/O list; operating modes; risk review; FAT/SAT and training.
How we check completion
Prove agreed operating sequences, fault recovery and throughput under representative conditions. Safety functions require a separate qualified validation.
Add this to your project scope